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The girlfriend was going grazy because of playing the movie U571 an 100 times
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Well, why didn't you disconnect your speakers and turn off the sub? The only thing you're trying to do with this input level setting is to adjust the trim of your subwoofer output to ensure it is as high as possible and doesn't clip the BFD. No need for speakers other than establishing the maximum level you would likely listen to.
I downloaded your manual and see that your subwoofer line-out jack is a nice match for the BFD and should supply ample voltage.
Did you have the sensitivity switch on the BFD in the -10dBV position?
What type of adapter where you using at the BFD's input?
What crossover setting were you using? All speakers to small?
Was the BFD IN/OUT light flashing?
brucek