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It's hard to judge exactly WHERE the XO is on the sub
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I'm confused Gary. Why are you using the crossover on your sub itself and not the crossover (bass management system) in your receiver/preamp? Normally you would dial the subs own low pass filter (XO) as high as it will go, so it won't interfere with the receivers bass management. Some subs have a bypass switch and some you need to dial the pot fully clockwise to get the low pass up to ~160Hz or higher. Then the reciever handles the 80Hz crossing of the mains and sub...
brucek