Thanks Guys!!
Brucek - delete settings did it.
JohnM, thanks for the explanation. You were absolutely correct, and now I know why Deleting the settings worked.
So back to business. As I suspected, things were a little off kilter. But the BFD has worked its usual magic and I got a pretty good result.
I punched up my House Curve a little too:
20, 7
80, 0
Do you think its too aggressive?
Next I'll test the integration with the mains. It still doesn't seem to have the "oomph" I want so maybe that's why...
Craig