Ok, two things..
Most importantly, it's been FAR too long with out an update.. specifically with pictures.
Second is regards to the following statement you made:
Quote:
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Then using my handheld router with a Jasper circle jig, a pin placed in the desired radius jig hole and also into the midpoint of each driver location. Mounting plate recesses are routed first. Then, the cutouts are are routed through the baffles. The appropriate router bit for this operation is called a spiral upcut -- best source: MLCS.
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Why not a
plunge cutting straight bit? Also, after reading the description on MLCS, I got turned around as to which would be better, a downard spiral vs the upward spiral. The upward gets rid of the debris, but the downward seems to be able to plunge better. Again, I got all turned around reading the difference between the two.
JCD