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Old 02-08-12, 11:19 PM   #1
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Nick
Since: Jan 2011
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15" Polk MM1540 3.8ft^3 26Hz


So I've decided to do a writeup on the sub I built recently. I live in a dorm, and had a very specific size constraint: I wanted it to fit in the center compartment of the TV Stand I built for myself. Overall dimensions are 27"W x 17.25"H x 21.75"D. Internal volume is 3.8ft^3. Port consists of two 2"x7.5"x28", tuned to 26Hz. Blocking one port would yield a 18.4Hz tune, but given the limited size of the box, it doesn't really model well, so I doubt I'd ever block it. Power comes from a 500W BASH plate. I decided on this driver, because I've used these Polk MMs in a few builds, and I feel they have great performance for the money. Driver was $150. Pretty solid for a 15" with 25mm Xmax. They use Neo magnets as well, so they don't tip the scales.

Sub is used mostly for music, with movies on occasion. I dispensed with internal bracing, mostly out of haste and being too lazy. The cabinet doesn't really vibrate, so I'm not too concerned. I can always add lattice bracing down the line. But back to the haste, I'm pretty sure I only put about 8hrs of build time into it, from MDF sheet to finished product. This is like the 6th or 7th box I've built, so I'm getting pretty quick .

Come this summer, my plan is to get some poplar veneer on it to match my tv stand, and then stain them both in possibly a cherry color.

Now for all the visual aides:

SPL Plot:


Port Velocity Plot:


Group Delay Plot:


Front View:
There are now little corner blocks to take up the gap between the front panels and the top panel.


Back View:
This photo makes all the sides look kinda curvy . They're straight as an arrow.


A shot of the TV stand:
I'll try to get one soon with the new sub sitting pretty in the center. You can also see the custom speakers I built. They were from a speaker building class. It was a set design, using PVC pipe, and some unknown drivers bought in bulk for the class, 6.5" + 1". They're very impressive though, the drivers are very similar do Dayton's offerings.


Proposed Finish for the sub:


WinISD File:
High Tune.wpr



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Old 02-09-12, 12:45 AM   #2
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Re: 15" Polk MM1540 3.8ft^3 26Hz


Looks good. The sub will fit nicely in the TV stand.

Did you change the subsonic filter on the amp or are you using the amp as it came out of the box?


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Old 02-09-12, 12:59 AM   #3
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Nick
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Re: 15" Polk MM1540 3.8ft^3 26Hz


Yea, it's in there already, just don't have a current pic. It fits perfectly, maybe 1/16" gap on the side, and 1/8" on the top.

I left the stock filter on the BASH. However, I just got a Crown USM-810 which I have hooked up to the sub and speakers, so I have full DSP control for everything. Right now I just have it setup with an 80Hz 24dB crossover on the system. This weekend though I'm hoping to find time to break out REW and EQ/time align everything.

My dorm room is small, so I have a lot of room gain. And my couch, opposite the TV, sits in a little 6'x2' alcove, which has a really high resonance from like 30-50Hz (I had done a quick sweep with REW one day, and it was like 16dB hot ) But I'm hoping I can mellow it out quite a bit with the Crown. Being I'm in a dorm, the only thing I can really play with is EQ. I don't really have the option of moving equipment around or applying any acoustic treatment.


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Old 02-09-12, 01:19 AM   #4
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Re: 15" Polk MM1540 3.8ft^3 26Hz


Just so you know,
Green is your project file, without a hi-pass filter added which is incorrect.
Orange is if you change the hi-pass filter to 18.7 hz according to the amps documentation.
Yellow is with a 30 hz hi-pass filter which the amp comes with. As you can see you are giving up a lot of low end output with the amps stock 30 hz hi-pass filter.

Name:  bash 500.JPG
Views: 184
Size:  80.3 KB


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Old 02-09-12, 01:34 AM   #5
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Nick
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Re: 15" Polk MM1540 3.8ft^3 26Hz


Ah, that is pretty significant. Given that it's in the preamp circuit though, I could just as easily EQ it out with the Crown. Do you happen to know offhand which resistor values you used to model those filters? My Bash has the updated resistor combo: R17: 25,000 Ohm R18: 68,100 Ohm, which has the lower filter frequency, I believe it puts it down near 17Hz. If I'm feeling industrious maybe I'll take the amp out this weekend and run it through a REW sweep for verification.


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Old 02-09-12, 02:05 AM   #6
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Re: 15" Polk MM1540 3.8ft^3 26Hz


Quote:
My Bash has the updated resistor combo: R17: 25,000 Ohm R18: 68,100 Ohm
Where did you get the amp from? The default values are R17=10K and R18=60K as shown on the P.E. website:

http://www.parts-express.com/pdf/300-752.pdf


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Old 02-09-12, 02:48 AM   #7
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Re: 15" Polk MM1540 3.8ft^3 26Hz


Wow that's a great looking driver. I never even knew Polk made a 15" subwoofer. Awesome.

Nice build so far.


"Music is the space between the notes"
“[T]o talk well and eloquently is a very great art, but that an equally great one is to know the right moment to stop.”

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Old 02-09-12, 09:27 AM   #8
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Nick
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Re: 15" Polk MM1540 3.8ft^3 26Hz


I got it on P.E. back in July. If you check the comments you'll see people mention the new resistors. The amp literature wasn't updated though. This weekend I'll try to pull the amp just to double check my values.

Yea, they model pretty well. I made two 7ft^3 boxes for a friend using these drivers. see this thread:
http://www.hometheatershack.com/foru...enclosure.html

It's marketed as a car audio driver, so I guess a lot of people around here wouldn't have come across it. They have sizes 8" - 15". In the photo above of my tv stand is my 12" polk car sub, and I built an 8" for my dad's car with the same driver.


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