If that color was truly RGB 30 then it would be perfect, but my experience is that as grays get darker they are harder to keep neutral. I'll get a sample of 'Black Onyx' next time I get to a paint store, thanks for the tip!
I don't have the RGB for Onyx Black, just know it's from their neutral palette and is probably around an N3. I was looking through the Sherwin Williams colors and found Tricorn Black (SW 6258) which is 45 45 46. Not quite the 30 you would like but not bad either.
Yes, it's a combination of the aluminum and the gloss from the latex base paint. Most BW™ mixes we have measured have been ~N7.6 which has a Lambertian gain of 0.5. (0.499 if you're picky

).
An N4 paint would have a Lambertian gain of 0.11, I would guess getting that up to 0.5 without hot spotting would be tricky. Another problem that raises it's ugly head when mixes get darker is "simultaneous contrast", this is the contrast difference between the lightest and darkest areas of the screen. Think of it this way, the contrast difference between a white and a light gray is a lot less than between white and black. In the real world this difference can show up in a number of ways, for screens it's usually an appearance of graininess or a filmy layer on top of the screen that may or may not shimmer in light scenes.
Well, you guys did really well getting from a Lambertian gain of 0.5 up to 0.88, but I'm sure making it darker it can be accomplished.:T I understand what you are saying about the contrast but hopefully more modern light cannons can overcome it.
While I won't take any technique "off the table" at this point, I doubt very much if increasing mix transparency is the right way to go especially if the mix contains reflective particles. While a transparent/translucent BW™ mix would allow light to reflect off aluminum particles below the surface of the screen those same particles could also block the light from the deeper flakes from escaping in a direction the viewer can see. It could also set up a condition where light reflects internally several times before either being absorbed by the screen or exiting on a plane that may or may strike the viewer eyes. This is one of the reasons why the so called "light fusion" screens advocated on another forum don't really work as advertised.
All of your concerns are legitimate. I remember looking at the screenshots of light fusion and thinking that they looked "murky" or out of focus. If I can get around to getting a new projector, I would like to push the limits.
No problem! :T Would be share your past experience with us? If for any reason you don't want to do so publicly, feel free to PM me.
Past experience? Sure. I'll be open and transparent about my past

I don't know if you or anyone else recognize my screen name from the Lumenlab forum. I was the guy who pushed the experiments utilizing colored pigments to create much darker screens, and I was working with a low lumen DIY projector.
In the process of doing that a couple of "enthusiasts" (I use the term loosely) came over from AVS wanting to also do some work on the idea. I stuck with the idea of using no to little titanium dioxide pigment. One of those AVS individuals pushed the idea of titanium dioxide, essentially turning it into a silver/pearl/TiO2 paint balanced with color components.
When I saw that I figured I could just go to the paint store and find a proper balance to the color pushes of silver/pearl. I backed out of the patent attempt because I knew it was a waste of time and didn't have any new science behind it and would be rejected on review.
Even after backing out, I negotiated to get a small cut of any proceeds but an official agreement was never completed, not for lack of trying on my part. I suspect some money was made but I never saw any of it, probably due to the debt incurred from the patent prep.
Anyways, over the last 5 or 6 years I've been mulling ideas over and over in my head without a projector to really play with. Hopefully that will change soon. Time to stop lurking in the shadows. :sn:
If you have any questions, I'm open to answering whether they be technical or about my past experience.