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I have 2 4 inch ports and they are fine except for when (the only time I notice) I watch Hitchhiker's guide to the Galaxy and the earth explodes. I am not sure the frequency but I can hear the port.

the ports are PVC and the box is MDF. Is there an easy way to add flares that are large enough to actually make a difference?

Should I just put a 6 inch port? An 8 inch port would be too long to fit the box.
 
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