He sent me the T/S, but not the XMAX, so I have no clue what the excursion limit it. I also have no clue what they are rated at for power.
I ran WinIsd at 600W, and with a 4.3ft^3 box that has (2) 3"x18" ports, the port Velocity is really high at 40m/s @ 20hz (that box is tuned ~20.90 give or take).
With a 20hz Butterworth 2nd HPF, the Xmax is listed as 13.45 @ 17.55hz at 0 Degree coil temp, at 200*F it jumps up to 16.6mm
At 1000W the Xmax jumps to >21mm at 200*, with >60m/s port velocity.
No wonder you are hearing chuffing, doesn't seem like a good match to that box.
I've asked him for the XMax and Power rating of that driver.
I would probably just return the 3K and get the 3K DSP model, you CAN get a MiniDsp instead, but that will cost more, and is more involved(folks fight with those at times as well, the DSP in the iNuke is very simple, and no insertion loss).
With no HPF that driver will be over 35mm at 17....you'll find the cone on the other side of the room.