Looking forward to your build!
I was not kidding when I said it took forever to cut the holes in the bracing, 30 hours or so, once the first one is done it gets easier. First I rough cut the hole with a jig saw, than I made templates out of one inch strips I ripped on the table saw, used a 4 inch machinist square to make the template cut outs square. I used double sided tape to hold the template in place until I got lazy, than I just screwed the template on. After that I used a router with a flush trim bearing bit and just followed the template. At that point the holes are square, I removed the template and used a 3/8 roundover bit in my router to finish it off.Nice build! Did you cut the bracing on a CNC router? It looks phenomenal! Just curious how you pulled that off!
Don
I must say kudos to you!!! I don't think I have that much patience in my whole body! I almost threw something tonight just clamping, gluing, and screwing 2 pieces of baffle together! Only 5 more double baffles to go! I think I have several nights of frustration ahead of meGPHammer said:I was not kidding when I said it took forever to cut the holes in the bracing, 30 hours or so, once the first one is done it gets easier. First I rough cut the hole with a jig saw, than I made templates out of one inch strips I ripped on the table saw, used a 4 inch machinist square to make the template cut outs square. I used double sided tape to hold the template in place until I got lazy, than I just screwed the template on. After that I used a router with a flush trim bearing bit and just followed the template. At that point the holes are square, I removed the template and used a 3/8 roundover bit in my router to finish it off.
I do really appreciate the compliment, thank you.
Gregg
Sorry Tony, I should have included a picture of the build drawing from Graham, it would have made more sense. By the way, nice paint job on your sub, please do not go far, I am sure I will have some questions for you. The Statement speakers I built last fall are still unfinished, you did a wonderful job.Looks REALLY nice. :T Just curious, but why did you cut the back baffle so short? Are you integrating the port to the rear?
I use Lepage yellow carpenter's glue or TiteBond II yellow glue, the Lepage has a higher initial tack and sets in about 20 minutes, the TiteBond II sets in about 30 minutes, than you can remove the clamps. Both very good glues.Looking great! What type of glue did you use?
Don
Cool. I have been using Titebond III for everything and it seems to work well. It takes even longer to set up, about an hour or so... But it is supposed to be the strongest of the Titebond water based wood glues. I just have to clamp a little longer.GPHammer said:I use Lepage yellow carpenter's glue or TiteBond II yellow glue, the Lepage has a higher initial tack and sets in about 20 minutes, the TiteBond II sets in about 30 minutes, than you can remove the clamps. Both very good glues.
Gregg